Category Archives: Frame Building

Mid sized cargo Ragley bike

Simon wanted to extend his Ragley Blue Pig to make it better for carrying the family whilst still being able to hoon the trails. We added about 125mm to the length by extending the chainstays, adding some curved supports following the tyre profile and adding some curves and length to the seatstays. We then modified the rack to suit the new stays and accept the child seat. Was a nice project with a pretty cool result.

Sandy Adventure Bike

I had the chance to take a trip across southern England with a friend so it seemed a good opportunity to make a bike specifically for the task. It was something i’d want to build, taking on board a number learnings from other builds to create a bikepacking bike. Room for 2.6 tyres, stable geometry and enough braze ons for racks and bottles. So my friend Scott agreed to test this one whilst I took my faithful old green steed (which was the first mountain bike i’d built some time ago!).

Copper Tracklocross

I modified my old copper singlespeed removing the carbon seatpost to replace it with a curved steel one to give clearance for the larger tyres. That meant replacing the chainstays too. Repainted in Spray.bike copper and green paint. Some time ago I had made some curvy forks. They were so curvy they didn’t really go with any frame with straight tubes but seemed to match these seats stays pretty well. Still have the option to run either fork.

Longtail Cargo bike

I almost couldn’t bring myself to do this, other than I had two of these lovely old Kona A’ha frames and this was one was looking a bit tired so why not! I wanted to try out a long tail cargo bike design with some Xtracycle bags or the ability to run 4 panniers if desired. This should definitely handle the weekly shop! Need to decide on the paint scheme now – always the hardest part of the build.

Tomo goes to Iceland

A Tomo gravel bike made it’s way out Iceland for The Rift gravel bike event with Peter. The bike did the business and the photos look amazing. This was my first proper gravel build and we learnt a few things. Columbus Zona tubing, Shimano 105 group, Ritchey, WTB, Salsa, Brooks bits. Rolls pretty nicely with 2.1 29er tyres. The long Ti seatpost seems to make it really plush. Just makes me want to go now.

Frame building space

When starting out framebuilding there are plenty of challenges. Having a space to work, tools, brazing gear, frame jig, the list goes on. Having made made own way along part of that journey it was nice to be able to help Chris out with the loan of some space and gear whilst offering the occasional bit of advice along the way. It was useful for me as he was building a crossbike Ritchey Breakaway fixture and flat mounts which meant I could build a jig for that too. Turned out nice.

Cinelli Gazzetta repair

One of our race team has a rather nice Cinelli Gazzetta that had unfortunately broken its chainstays. Both had split near the bottom bracket. We had tried a quick repair in the past but it didn’t last so it was time to replace them with some new metal. A couple of new Columbus Cromor stays brazed in whilst also straightening out the rear end. Job done.

Tomo Cargo Bike

I’ve always liked the idea and utility of cargo bikes and fancied the challenge of building one. For the first one (!) I decided to go for the front loading design. To ease the ability to fit it in the workshop I wanted it to be a reasonable size but also made the cargo platform removable so it’s narrower. It also makes it a surprisingly fun race bike!

Track Bike Tourer

I was lucky enough to have the opportunity to go over to the North American Handmade Bike Show this year. The decision was made quite late but I wanted to make something nice to ride over there on. I really like the look of old steel track bikes so wanted make something reminiscent of those and then make a few concessions to see how well it can do the touring thing. Touring accessories included raise handlebars, 5 speed Sturmey Archer hub, front rack, dynamo hub lighting and a bunch of bike packing bags. Overall it rode really well, was perfectly comfortable and didn’t get too battered by the journey.

  

Raf’s track bike

Having got heavily into riding fixed geared bikes over the last year my son wanted the chance to have a go on the track. After a thoroughly good initial outing with Sutton cycling club at Lee Valley we got down to design his own bike. We used Columbus Max and Spirit tubing, some specially made aero tubing for the seat tube and a whopping tapered head tube. Topped off with some Cinelli components and carbon wheels.

 

 

Gravel Bike

This took some time to get to fruition but finished at last and speedily built up by brother. Columbus Zona tubing with enough room for 2.1s and compact chainset. We used thinner curved rear seatstays for a bit more long distance comfort.

 

Tomo Fixies @RedHookCrit Milano

Due to a number of unforeseen circumstances we were pretty late pulling the Tomobikes together for Milan. We ended up having two ready but only completed in the week of the race; a fully bespoke Columbus steel fixie and a custom designed titanium one. The selection of Columbus tubes were specifically to make it stiff and give good power transfer with a selection of Max, Spirit and Zona tubing where as the Ti one was a bit more traditional with only round tubes and built for a bit more long distance comfort. It was interesting the feel the difference in the rides. They obviously have different components and I think those Spin On These wheels help but the steel bike certainly had some get up and go. We’ll be doing some back to back tests including a carbon frame and component swapping in the near future.

Last minute tall bike

When prepping for our tall bike ride to Bristol, having built the later two out of full cromo donor frames I realised I might be slightly under gunned with my old Raleigh and Viner mix.  The excuse of someone expressing an interest in buying it was all I needed to convince me to build another. It also gave me the opportunity to test out building some long forks in preparation for another up coming project. So on the Saturday before the Bespoked show the hammer (angle grinder) dropped and my old On-One Inbred frame went to a higher place. Just about finished in time as the last parts only arrived on the Thursday before we left on the Friday. We did manage to give it a 400 yard test ride Thursday night just as it got dark and packed it for the first time as we left on Friday and it worked out great. I will probably fit a stabiliser bar to the front fork which I ran out of time to complete before the off. Will probably reduce the load on the fork crown as there’s quite a moment on those forks and help once I get the front disc mount sorted too.

 

Dahon Minivelo project

IMG_5232A chap contacted me for a possible interesting project based on a Dahon De Bike. Make a non folding lightweight mini velo with similarities to the Dahon. Knowing not too much about them I laid my hands on this little beauty for a test ride. Really good nick for a bike of that age. I’d have to say it’s somewhat flexible(!) and pretty intricate to fold. Even has a jocky wheel come out when it’s folded. Hope the project comes off as it looks pretty good fun and i’m sure would ride a lot better than the original.

 

Sunday tall bike

I ended up with a free Sunday afternoon and having watched the TED talk about tall bike bobby I couldn’t resist turning some of the scrap in the shed into something more fun. They seemed to get a mixed reception but it’s got two wheels, looks like a pile of fun and actually rides pretty well.

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Tomoland Truss fork

I was lucky enough to spend some time with Sjoerd from Velowland in the Netherlands recently and we doodled a type of truss fork. Started experimenting with a trial build of those last week. Hopefully get them finished this weekend.

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Yellow Snow Bike

After having a go on a friends fat bike I was gagging to build one. I’d been collecting the bits for some time and finally got round to finishing it. Most seem to have pretty slack angles. The one I rode seemed like it did to so I decided to go for 70.5 degree head angle. It’s certainly doesn’t seem slow to turn. Can’t wait to get it off road.

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Alfine 11 Cyclocross bike

A friend of mine wanted a new road bike. After talking to him about how and where he was going to ride it we decided on a cross bike. Alfine 11 hub, Columbus Zona tubing, 853 forks, custom Brooks saddle, Chris King headset, Avid SL road discs and the rather cool Microshift STi levers. We put a split in the frame using the Paragon dropouts to run a belt drive eventually. He kindly let me do the frame design and choose the colour!

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Skinny tubed Fat Bike (winter bike 3)

img_4197I’ve been using the Christmas break to progress my Fat Bike. I had been collecting the parts for a while but was convinced to build it by having a go on a friends. Really want to finish before it snows or maybe before the sun comes out and go to the beach. Mix of Columbus and Deda tubing with Ritchey dropouts. 4 inch tyres fit ok with some room to spare. Will have to wait and see if 4.8s will squeeze in.

 

Winter bike

Something for the winter! A friend of mine sent me a link to one of these so it seemed to good an opportunity to miss. Bit research and Bob’s your snowman’s uncle – snow bike / ski bike. A few bits to make to complete it and fingers crossed for snow.

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Copper singlespeed frame

I wanted to try copper coating a frame so combined it with some tube bending on my latest singlespeed frame. I couldn’t decide whether to leave it shiny or let it age and oxidise. Even I thought it looked pretty cool shiny so have tried 2k lacquering it to see how that sticks and lasts.

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Ben’s Uni Tomo Bike

The slightly long awaited birth of my eldest’s bike for Uni. Finished a while ago but never posted. We went away from the fixie idea having seen how lumpy Newcastle and the surrounding countryside is. Hopefully this will make the commute a little easier and enjoyable. Just about enough clearance for 2 inch tyres if desired.

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Bens7 And taking pride of place in the student digs kitchen.

Lefty prototype

IMG_3015When I was at Spin London last year I showed Sjoerd from Vellowland a doodle of an idea for a fork I had. Always been fascinated by the Cannodale Lefty fork for it quirkiness. He liked it so having found a front wheel I eventually got round to knocking this up.

Now I need to finish it up and do the frame to match.

Bamboo bike

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I finally got round to finishing the build of my Bamboo framed bike. The weather was looking up so thought it was about time. Of course the forecast is now wazzing down all week. I decided to go 8 speed for ease and, as someone kindly put it, traffic light colour scheme. We’ve got a Bamboo ride out planned in July so must give it a try as soon as the weather clears.

Mixte Balance Bike

I had the great opportunity to build a balance bike for the grand daughter of a friend of mine. She chose the colour to match the new Tomo Bikes kit (or because it was a pretty colour!). Got some adjustable dropouts which with a bit of filing could make the angle needed for the chain and seat stays. What is a chain stay on a balance bike called? I wanted to go for a sort mixte look as it was for a young lady! Happy riding Amelia.

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Bamboobee bike frame

Having had a night with a few like minded friends I got round to building my bamboo frame up today. The Bamboobee frame comes as a kit with the box making the jig. All worked out ok with the need for a few adjustments of some dodgy joints. I decided to use some black pigment to colour the hemp used in the kit. It did make it look extra messy! Just needs 48 hours to set but looking forward to getting it out of the jig. Can’t wait to see how it rides.

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